Unplanned downtime, expensive spare parts, rising energy and CO₂ costs? PlantPilot turns your existing documentation into a digital twin — cutting spare-part spend by up to 30%, energy consumption by 5–20% and turnaround organization effort by 70%.
To manage a plant today is not only ordering a spare part and doing maintenance. It is increasingly difficult to find the proper spares, get good quotes and establish predictive maintenance and an energy-optimized operation for your plant — and on top of all that, to run carbon-neutral in the future.
With PlantPilot we provide the first holistic solution for planning & construction companies and for owners / operators: one system that enables predictive maintenance, energy & CO₂ reporting as well as best-practice optimizations — and spare-part ordering by click, so your plant runs longer, more cost-efficient and more environmentally friendly.
We build a digital twin of your plant(s) and provide one system to identify spare parts, add them to an order basket, get a re-engineering if necessary and several comparable offerings — by click, to purchase what you need at the perfect price point.
Learn more →Within our efficiency service we analyze your production processing, timings and energy sourcing. AI pattern recognition predicts cost-efficient production on your machine park, saves energy by avoiding over- or under-utilization and helps contract energy without short-term price bumps.
Learn more →It is getting more and more important to understand the CO₂ footprint of your production and of your product. With PlantPilot you get a constant, audit-proof view on your emissions — and learn how to optimize and compensate them if requested.
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…to build up a service business
Own the service layer of every plant you build: re-engineering requests for obsolete parts arrive digitally, feasibility checks and quotes go back in one flow — and your frame contracts save your clients up to 30% per spare while you earn on every transaction.
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…to service the entire life cycle
Deliver the digital twin as part of every project — and stay the service partner after handover. Document intelligence keeps the plant file consistent, while spare-part engineering and turnaround planning become recurring revenue, billed through the platform.
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…to simplify your operation
One click from the P&ID to the delivered part, AI-planned maintenance and turnarounds, live energy optimization toward your plant's proven optimum — and CSRD-ready ESG reporting from the consumption data already in the system.
Learn more →From the first uploaded drawing to a self-optimizing plant: five steps that turn your documentation into measurable savings.
Upload P&IDs, manuals, drawings or 3D models. Our AI classifies every document, extracts tags and links each component to its documentation — even for paper-documented plants from the 1980s. The result: a navigable digital plant file that stays as-built.
Live operating data flows in from your historian (read-only). Anomaly detection watches vibration, temperature and pressure per asset, while pattern recognition learns the operating states in which your plant runs best.
Click a component in the drawing, see its spare parts, compare vendor quotes and frame contracts — and order. Obsolete part? Send a re-engineering request to the original EPC, fully digital. Save up to 30% per spare.
Non-critical replacements schedule themselves into the next maintenance window. Scope, work packages, Gantt and the orchestration of 1,000+ people on site — with live readiness scores and −70% organization time.
The AI steers your plant toward its proven optimal states: maximum output at minimum energy and wear. Consumption and energy-carrier data become CSRD-ready ESG reports — automatically.
Three levers, one system: cheaper maintenance, optimal energy use and CO₂ transparency — proven with operators like Linde, Wacker, BASF and Westfalen. Click a lever to see it in the product.
Digital plant navigation and spare parts: maintenance and turnaround planning, spare-part and service requests per click — cost optimization up to 30%.
AI pattern recognition finds your optimal operating states and steers toward them — 5–20% energy savings at today's prices are worth millions per plant and year.
Audit-proof Scope 1/2 accounting by energy carrier, CSRD-ready reports — and compensation of the remainder, if requested, per click.
Get a demo and an individual version of PlantPilot to run your plant operation — saving money, time and emissions. Whether you build plants or operate them: establish a future-ready service business at a fingertip and run your plant smarter.
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